Principle of
Torque Transmission:
The Euroflex
coupling is torsionally stiff with zero backlash and torque is
transmitted through pure tension in the flexing elements. Figure 1
shows holes A, C & E in the flexing elements, bolted to the driving
machine flange, whilst holes B,D & F are fastened to either the
spacer / driven machine flange.
Torque is transmitted from bolt C to B, E to D and A to F.
Flexibility ia achieved when flexing elements bend between the drive
and driven bolts .
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The principal reasons why, the Euroflex couplings, out perform others
in its class is on account of the two fundamental design principles
adopted by us:
It is this design feature of the flexible element which enables the
Euroflex couplings to offer smaller diameters, for a given torque,
than, would otherwise have been possible.
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A) Flexing Element Design:
In the Euroflex design, the flexible
elements have a polygonal outer profile with a circular central hole.
The design ensures that, all the forces in the flexible elements are
purely tensile and also provides for the maximum material at the points
of bending, leading to very low bending stresses, while permitting high
misalignment capacity.
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B) Coupling Bolt:
The coupling bolts in the Euroflex design are manufactured out of high
tensile steel and are adequately sized to transmit torque through
friction rather than shear.
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The bolts are
preloaded to achieve adequate bolt extension thereby inducing a large
tensile load in the bolts, which is adequate to prevent both bending of
the bolts as well as slip between the flexing elements. The prevention
of slip is very important to prevent the flexing elements from
fretting. |
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Misalignment Capacity:
Misalignments arise in all rotating
machinery due to various reasons, like temperature variations,bearing
wear, foundation settling etc. |
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The type of
misalignments faced by rotating equipment is depicted below:
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Axial
Misalignment:
Axial misalignment
is the variation in axial distance
between the shafts of the driving and driven machinery.
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Angular
Misalignment:
Angular misalignmnet is
the effective angle between the two shaft centerlines and is usually
quantified by measuring the angle between the shaft centerlines as if
they were extended till they intersect. If the shafts are flanged, it
is simply enclosed angle between them if they were to be brought to a
position of contact.
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Radial
Misalignment:
Radial or Parallel
misalignmnet is the transverse distance between the two shaft
centerlines and is quantified by measuring the radial distance between
the centerline of one shaft if it were to be extended to overlap the
other.
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| The Euroflex
couplings are designed to accept Axial, angular and radial
misalignments and the degree of misalignment is limited by the imposed
stresses in the flexing element. |
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The axial
misalignments imposes a tensile bending stress in the flexing element,
which is dipicted by the bending of the beam between the anchor
points(see figure), while angular or radial misalignment introduces a
bending in the span of the flexing element
Thus the permitted amount of axial and radial misalignments is
dependent on the number of bolts and geometry of the flexing element.
Axial and Parallel misalignments are inversely related, in other words,
when one increases, the other decreases. Further this misalignment
capability is determined by assessing the combined steady and
fluctuating stresses experienced by the flexible elements.
The hallmark of the Euroflex design is the expertise to accurately
determine the cylical stresses under all conditions of coupling
operations. A proff of the same is the unmatched 1o angular
misalignment capability that the Euroflex coupling offers on all 4 Bolt
designs.
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These stresses
for the entire range of operating conditions are plotted on the
modified Goodman Diagram , for evaluating the fatigue life of
the flexible element material. Curve 1 is a plot of the fatigue data
generated by the life cycle testing of the flexing element material(AISI
301) which shows an infinite life at a bending stress of 410 N/mm2(1011
Cycles).
The Euroflex design criterion ensures that the imposed bending stresses
do not exceed 290N/mm2 and all continuous and short term
conditions must necessarily have a plotted operating point falling
within the area under Curve-2. Thus any point within this area has a
minimum cyclic factor of safety of 2.0. |
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